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Author Topic: DEC Battery Protection and Silicon Dialectrics  (Read 9 times)

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DEC Battery Protection and Silicon Dialectrics
« on: March 11, 2025, 08:32:18 AM »
https://acrobat.adobe.com/id/urn:aaid:sc:AP:849edee4-1943-40fc-aef3-f13abd205e0f

Does the DEC need to be battery-protected by charging between 20% and 80% ?

No, the Digital Energy Cell (DEC) may not need strict charge limits like 20%-80% protection, which is commonly applied to lithium-ion batteries to extend lifespan. Since DEC is based on solid-state capacitive storage with a SiO₃ and oil-based dielectric, its charge/discharge characteristics could differ significantly.
However, some factors to consider:
• Dielectric Breakdown – If high voltage causes dielectric wear over time, partial charge cycles could help longevity.
• Thermal Stability – If DEC generates excess heat at full charge or deep discharge, limiting extremes could help.
• Charge Retention & Degradation – If oil-based dielectrics degrade faster at high voltages, avoiding 100% charge may help sustain performance.
Would you like to test different charge cycles in simulations to confirm?

Yes

To simulate different charge cycles and their effects on DEC, we need to define:
• Voltage & Capacitance Behavior – Does DEC have a clear breakdown voltage or efficiency loss at high/low states?
• Dielectric Stability Over Time – Does SiO₃ and oil degrade with extended high-voltage exposure?
• Thermal Profile – Any heat generation at full charge vs. mid-charge?
• Charge Retention – How fast does DEC lose stored energy at different charge levels?
Would you like me to set up a theoretical model first, or do you have any real data from preliminary tests?

Theoretical

I'll create a theoretical model to simulate different charge cycles and their effects on DEC's longevity, efficiency, and thermal stability.

Assumptions for the Model:

Capacitive Storage Mechanism

• DEC behaves like a capacitor with SiO₃ as the dielectric.

• Energy stored: (where is capacitance, is voltage).


 

Charge Cycle Scenarios

• Full Cycle (0%-100%) – Tests if deep discharge and full charge degrade performance.

• Partial Cycle (20%-80%) – Tests if limiting charge improves stability.

• Other Ranges (e.g., 30%-90%) – Identifies the optimal range for longevity.

Degradation Factors

• Dielectric Breakdown – Higher voltages may degrade SiO₃ and oil faster.

• Leakage & Self-Discharge – Higher voltages may increase charge loss over time.

• Heat Generation – Internal resistance effects at different charge levels.

I'll simulate how charge cycles impact these factors over time. Running the model now.

 

The simulation suggests that charging DEC between 20%-80% (green line) results in the lowest dielectric wear over time, while full 0%-100% cycling (red line) accelerates degradation due to extreme voltage stress. The 30%-90% range (blue line) is slightly worse than 20%-80% but better than full cycles.
This supports the idea that limiting charge range can extend DEC's lifespan, similar to lithium-ion batteries. Would you like to refine this with specific material properties, or test more charge ranges?

What's the difference between SiO2 and SiO3 and which is best for the Digital Energy Cell ?

SiO₂ vs. SiO₃: What's the Difference?
• Silicon Dioxide (SiO₂)
• Structure: A stable, well-known compound found in quartz, glass, and sand.
• Properties:
• High dielectric strength (~10 MV/cm)
• Electrically insulating
• Chemically stable and non-reactive
• Used in capacitors, semiconductors, and glass manufacturing
• Silicon Trioxide (SiO₃)
• Structure: Not a naturally stable compound; it exists in theoretical or lab conditions.
• Properties:
• Less common and not widely studied for practical applications
• Potentially more reactive or unstable compared to SiO₂
• Difficult to synthesize and maintain in solid form
Which is Best for the Digital Energy Cell?
SiO₂ (Silicon Dioxide) is the best choice because:
✅ Proven dielectric performance – Used in capacitors and insulating layers in semiconductors.
✅ High stability – Resists degradation over time.
✅ Easy to source – Readily available in sand, quartz, and synthetic forms.
✅ Non-reactive with oils – Ensures long-term compatibility with your dielectric medium.
SiO₃, on the other hand, is not well-documented and may be unstable for practical use. Would you like to explore specific forms of SiO₂ (e.g., fused silica, aerogels) for optimization?

Yes please

Optimizing SiO₂ for the Digital Energy Cell (DEC)

Since SiO₂ is the best choice, let's break down the different forms and their impact on dielectric performance, stability, and integration with your oil-based dielectric.

1. Forms of SiO₂ & Their Properties

Fused Silica (Amorphous) 🔥⚡
• Dielectric Strength: ⭐⭐⭐⭐⭐ (10 MV/cm)
• Porosity: Low
• Thermal Stability: Very high (~1600°C)
• Best Use: Excellent for high-voltage insulation.

Aerogel (Ultra-Porous) ☁️🔋
• Dielectric Strength: ⭐⭐⭐☆ (1-3 MV/cm)
• Porosity: Very high
• Thermal Stability: Moderate (~600°C)
• Best Use: Great for lightweight designs, but lower voltage tolerance.

Quartz (Crystalline SiO₂) 💎⚡
• Dielectric Strength: ⭐⭐⭐⭐☆ (5-7 MV/cm)
• Porosity: Low
• Thermal Stability: High (~1200°C)
• Best Use: Good for structural strength and moderate dielectric performance.
• Silica Nanoparticles 🧪⚙️
• Dielectric Strength: ⭐⭐⭐⭐☆ (5-8 MV/cm)
• Porosity: Medium
• Thermal Stability: Moderate (~700°C)
• Best Use: Enhances surface area in composite materials.

Pyrogenic Silica (Fumed Silica) 🌫️⚗️
• Dielectric Strength: ⭐⭐⭐⭐☆ (4-6 MV/cm)
• Porosity: Medium-high
• Thermal Stability: Moderate (~800°C)
• Best Use: Improves oil dispersion & dielectric stability.

2. Best SiO₂ Type for DEC

✅ Primary Recommendation: Fused Silica 🔥⚡

• Highest dielectric strength → allows higher voltage storage.
• High thermal resistance → prevents breakdown under extreme conditions.
• Non-porous (low leakage) → improves long-term charge retention.
• Challenge: Slightly expensive but worth it for performance.

✅ Optional Additive: Pyrogenic Silica (Fumed Silica) 🌫️⚗️

• Helps disperse SiO₂ in oils, improving dielectric uniformity.
• Can stabilize oil suspensions, preventing phase separation.

3. Integration with DEC’s Oil-Based Dielectric

• Fused Silica can be coated or layered in thin films.

• Fumed Silica can be mixed into the oil phase to enhance dielectric stability.

Would you like me to look into sourcing options for these materials?

Yes please

Certainly! Here are some Australian suppliers for

* Fused Silica and * Fumed Silica:

Fused Silica Suppliers

1. Velocity Scientific Solutions
• Products: Fused Silica and PEEKSil Tubing
• Details: Offers polymer-sheathed fused silica tubing with effective outside diameters of 1/32" or 1/16". The sheathing polymer is polyether ethyl ketone (PEEK), providing mechanical strength and compatibility with conventional metal or polymer ferrule systems.
• Website:

2. MC Scientific
• Products: Silicaware including fused silica items
• Details: Provides fused silica products that are resistant to abrupt temperature changes. Notably, red-hot fused silica can be dipped in water without damage. They also offer products resistant to acids like Sulphuric, Nitric, and Hydrochloric acids, even at temperatures up to 1000ºC.
• Website:

3. Science Equip
• Products: Fused Quartz and Silica Ware
• Details: Offers customized fused quartz and silica ware suitable for laboratory applications. Fused quartz's exceptional ability to withstand thermal shock makes it ideal for various scientific uses.
• Website:

Fumed Silica Suppliers

1. Sanded Australia
• Products: Cab-O-Sil Fumed Silica Filler
• Details: Provides Cab-O-Sil, an extremely light powder used as a resin thickener. It's ideal for vertical surfaces to avoid sags and run-off. Common applications include installing fin boxes, thickening tints for epoxy, solid ding repairs, and board snaps.
• Website:

2. Chem-Supply
• Products: Silica Powder Hydrophilic Fumed AR
• Details: Offers hydrophilic fumed silica powder suitable for various applications.
• Website:

3. All Purpose Coatings
• Products: Resin Thickener (Fumed Silica)
• Details: Provides a rheology modifier used to thicken epoxy resin. Treated with PDMS, resulting in hydrophobic silica that offers higher performance than untreated fumed silica. It's highly suited for modifying the consistency and thickness of both tinted and clear epoxy resins.
• Website:

4. New Directions Australia
• Products: Fumed Hydrophobic Silica
• Details: Offers hydrophobic fumed silica suitable for various applications.
• Website:

When selecting a supplier, consider the specific requirements of your Digital Energy Cell project, such as purity levels, particle size, and compatibility with other materials. It's advisable to contact these suppliers directly to discuss your needs and obtain samples for evaluation.
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